Heat Exchangers

  • Air Cooled Condenser

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    The nearly all accepted style of Air Cooled Condenser is the modularized (‘A’ frame structured design), used on industries and power plants of all sizes. Our design teams are updated new technology of the Air Cooled Condenser design for all types of industries. The Air Cooled Condenser design group will discuss about Technical aspects of Air Cooled Condenser for Power Plants and also more industries. The ‘A’ frame structured designs are mostly used in the power plants. Coil Design : Advanced Smart Circuitry Coil Technology Our Air Cooled Condenser Design Process Contains for Thermal Design.

    Parts: Expansion bellows Hogger Ejection system Condensate extraction pumps Drain pot Pumps Inter condenser After condenser Condensate storage tank Gland steam condenser Drain Pot

    Types: Natural Convection Forced Convection.

    Components: Ejectors 3Bellows Instrumentation Pipe Lines Strainers Valves Civil construction Cleaning system Fans ,Motor & Gear box

    Applications: All Thermal power plants Gas based Plants Coal based plants Oil Plants Biomass power plants Refrigerant hot gas piping Nuclear power plants

     

  • Air Cooled Heat Exchanger

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    Nearly all heat exchangers proceed as a heat sink, everywhere they are fast dissipating heat interested in the air that was built up at a new location. Air cooled heat exchangers are used by following reasons : They enlarge plant good organization, they make not necessitate an supplementary water supply .

    Types Of Construction: Our Constructions types are Vertical and horizontal type

    Types By Design: Forced Draft Air cooled Heat Exchanger Induced Draft Air cooled Heat Exchanger

    Types By Flow: Counter-Current Flow Air cooled Heat Exchanger Co-Current Flow Air cooled Heat Exchanger Cross – Current Flow Air cooled Heat Exchanger

    Types By Header: Plug header Cover plate header Welded bonnet type header Manifold header Pipe headers

    Sources: Motors Drives Fans Structural vibration

    Applications: Process Coolers / Condensers Cooling Tower Fans Cooling Water Coolers Air Cooler Fans Air Cooled Heat Exchanger for Oil & Gas Production Gas Coolers Gas Compressor Inter / After Coolers Air Cooler Fans Air Cooled Heat Exchanger for Power generation Cooling Tower Fans Steam Condensers Seal / Lube Oil Cooler Closed-Loop Cooling Water Coolers Geothermal Plant Condensers Air Cooler Fans Turbine lube oil coolers Turbine intercoolers

     

  • Brazed Plate Heat Exchanger

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    Materials Of Construction:Compact BPHE is constructed like a plate package of corrugated channel plates with a filler material between each plate. Our heat exchanger is Cost-effective, healthy solutions to facilitate save space, and energy across a broad range of applications.

    Applications: Heat-pump Boilers Evaporators Hydraulic oil cooling District heating Thermal power stations Refrigeration Oil coolers Air conditioning Outdoor wood boilers, stoves, furnaces Domestic water heating Solar energy and chiller applications

    Advantages: We provide high quality Compact design Three way design for heat pumps Higher Heat Transfer High corrosion resistance Low investment costs for BPHE Simplify maintenance and repair with BPHE Versions for standard and high pressure operation

     

  • Calorifier Tube Bundle Heat Exchanger

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    Types: U-Tube Battery = Calorifier Double Tube Heaters = Indirect Cylinder

    Applications: Building Services Electrical Food Marine Offshore Steam Pharmaceutical Petrochemical Hazardous Area Process

     

  • Chiller Air Conditioning

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    It’s impossible to understand with air conditioner chiller works. The air conditioner’s chiller Components are condenser and evaporator. They are moreover as well-known as the heat exchanger units and also the chilling system is able to integrated with supplementary heating systems such as boilers and solar panels and others.

    Applications: Plastic industry, Power Generation Plants Welding Plants Chemical Processing Industries Food Processing Units Ssemiconductors, Cement Industries Power Generation Plants Compressed air and gas cooling.

     

  • Coil Type Heat Exchanger

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    Coil type heat exchangers are more well-organized than shell and tube exchangers for low flow rates and this type of heat exchanger in all Industries. Mostly used in higher-pressure and Higher Temperature applications and its very high efficient and quality Coil type heat exchangers use in a many number of applications Coil Heat Exchangers are having specialized software for thermal design with good making. Our design team is very updated knowledge of heat exchanger designs and manufacturing methods create the software of the industries purposes.

    Applications: Air Cooled Heat Exchangers Boiler Air Preheating Mostly used in higher-pressure Pulp Dryers Air Tempering applications Unit Heaters Dryer applications Mainly used as condensers or coolers.

    Advantages: Good quality heat exchange coefficient, Installation Costs is low for Coil Type Heat Exchanger, Low Maintenance of Coil Type Heat Exchanger, High Efficiency and Lightweight, Flexible Coil Heat Exchanger Designs High Quality Design for thermal plants Designs methods develop the software of the industries purposes.

  • Double Pipe Heat Exchanger

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    The heat exchanger is completed of concentric inside also exterior pipe and the Heat exchangers are used to transfer the energy from one substance to another.

    Types: Counter flow Parallel Flow Heat Exchanger Multi tube Double pipe exchangers Single tube Double pipe exchangers Countercurrent Double Pipe Heat Exchanger Double Pipe Hairpin Type Typical Double Pipe Heat Exchanger

    Thermal Design Calculation: Q = UA ?Tlm After determination of the required heat transfer surface area, Other Mechanical Design are made, With reference to Process applications.

    Applications: Tubeside with High pressure Pasteurization Low allowable pressure drop Digester heating Heat recovery High flow rate ratios High terminal temperature differences. Pre-heating Its dependable and once-through Effluent cooling. Especially in cases of process-temperature crosses

    Advantages: High Efficiency International high quality Low Maintenance Cost Quick Heat Transfer

     

  • Finned Tube Heat Exchanger

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    FTH is a pressure vessel which cools a circulating fluid within finned tubes by forcing ambient air over the exterior of the tubes. It does not required water. Major Elements of Finnned Tube Heat Exchanger: Tubes, Fins and Fan (Actuating Device for Heat Transfer) Finned Tube Material: The material selection is made as per Process Application, And Cost of Heat Exchangers

    Materials Of Construction: Carbon Steel, Stainless Steel, Admiralty brass, Copper and Exotic Alloys, Seamless, and Welded Stainless Steels, Seamless, and Welded, 2205 Duplex, Copper Nickel, Admiralty Brass, Titanium.

    Fin Materials: We use mostly Aluminum Fins and Copper Wire Fins for Specific Applications. Galvanized Iron Fins – For Low cost Projects.

    Types: Stainless Steel Finned Tube Heat Exchangers Copper Finned Tube Heat Exchangers Finned Coil Heat Exchangers Brazed Fin Heat Exchanger Aluminium Finned Heat Exchanger

    International Codes & Specifications: ASME Section I & VIII Division 1 TEMA API 660 API 661 National Board

    Applications: Finned Tube Heat Exchanger for Hydrocarbon process and steam condensers Large engine radiators Turbine lube oil coolers Turbine intercoolers, Natural gas and vapor coolers Combustion pre-heaters Finned Tube Heat Exchanger for Flue gas re-heaters.

     

  • Fixed Tube Sheet Heat Exchanger

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    Materials Of Construction: Stainless Steel, Copper Alloys. Other material options as available.

    Applications: Higher-pressure and Higher Temperature applications. It is used as a coolant for oil Hydraulic Fluid and oil in engines, Transmissions and hydraulic power packs. For heating or cooling oil, Water and chemical process fluids.

    Advantages: Provides multi-tube-pass arrangements, Easy to cleaning and maintenance It has a Less cost than removable bundle heat exchangers, Provides maximum heat transfer surface per given shell and tube size. Ease of single tube replacement Provides multi-tube-pass arrangements.

     

  • Flue Gas Air Preheater

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    Types: Tubular Type Regenerative Air Preheater Rotating Plate Regenerative Air Preheater Stationary Plate Regenerative Air Preheater

    Applications: This type of air preheaters are a bit more straightforward in their design. They frequently seem to be large and boxy, and be able to take up a lot of space when compared with rotary air pre heaters.

     

  • Marine Heat Exchanger

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    The exchangers are the most common way to cool a boat’s engine, using the lake, river or ocean water in which the boat floats and also there are three methods employed for water-cooled marine petrol and diesel engines.

    Parts: Mercruiser heat exchangers, Marine Water Pumps and other Marine Cooling Systems Parts

    Applications: Gear Oil Coolers Fuel Coolers Hydraulic Oil Coolers Diesel Fuel Return Coolers Combination Coolers in Tandem Lube Oil Coolers

    Advantages: The exchangers are very high efficient and best product. High Quality design with high heat transfer ability. The advantages and problem areas with different heat exchanger types and materials are discussed. Marine heat exchanger is its size, cost and ease of adapting existing cold water systems to hot. Researchers, over the years, have used a variety of heat exchanger types and materials. The application of heat exchangers to large scale marine aquaculture

     

  • Plate Finned Type Heat Exchanger

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    A Plate finned heat exchanger with 6 fins/cm provides approximately 1,300 m2 of surface per m3 of volume. This heat exchanger would be approximately 10% of the volume of an equivalen shell and tube heat exchanger with 9 mm tubes.

    Materials of Construction: Stainless steel casings, Copper Alloy tubes, Aluminum Fins or Foils, Copper Tubes, Carbon steel Casings

    Applications: The heat exchangers are developed by vacuum brazing technology and the heat exchangers as single units or as manifolded assemblies, isothermal reactors for chemical Plants and Coil wound heat exchangers and petrochemical industry plants.